Click To Search We would rather explain the cost of excellence than apologise for anything less. TD Logo Turbo Dynamics
Home News Products Services Information Dealers About Us Sitemap

Turbo Dynamics supplies Garrett, Borg Warner, KKK, Schwitzer, IHI, Toyota, Holset & Hitachi turbos as well as Turbosmart and TiAL Sport performance accessories.

Turbocharging A Normally Aspirated Car

‘You want to turbocharge your normally aspirated car?’

It is a common misconception that fitting a turbocharger is as easy as bolting one on! Some people imagine that it is a black box that sits in the glove box with a boost button on the dash! Maybe it’s from watching too many ‘Mad Max’ movies (which of course used a power sapping Supercharger)?! A turbocharger as an engine component can increase the power output by 30% quite easily and up to 100% in some cases. Therefore the first thing to look at is the engine itself. Is the engine capable of withstanding that type of increase in its present state? Was it capable when it was new? Likewise, are the clutch, transmission and brakes up to the job?

Turbocharging a normally aspirated car
Cams and pistons

 

In 99% of the cases, whether it is a petrol or diesel, the engine was simply never designed to cope with that sort of increase in power and torque. So, before you can even start thinking about matching and fitting a turbocharger you must first consider the engine. The fundamental differences between a normally aspirated and a turbocharged engine are: - The compression ratio, camshaft profiles, fueling, ignition timing, type of pistons and the strength of some of the rotating parts.
To carry out a conversion on a naturally aspirated engine, the following modifications to the engine would need to be undertaken to effectively complete the retrofit:
Pistons

1. Fabrication of both inlet and exhaust manifolds to fit the specific application.

2. Engine compression ratio to be checked and lowered where necessary, ideally this would be between 7.5:1 and 8.5:1 (typically) to allow any significant boost pressure to be used. This can be achieved in one of three ways: preferably fitting of forged low compression pistons, machining the top of the standard pistons or the fitting of a thicker head gasket or spacer plate.

3. Camshaft specification should also be checked to ensure that the duration and valve overlap is not too great for the application. Ideally this would be a camshaft of mild duration and overlap.

4. The fuel system i.e. injectors, fuel pump, pressure and mapping of the ignition system would also need to be modified for the increased requirements of the turbocharger. The ignition timing needs to be retarded as the boost pressure rises.

5. To specify the correct turbocharger for the application we would require the following basic information:

Camshafts


a) engine capacity
b) maximum rpm
c) application or usage i.e. street car/drag/race etc.
d) Projected horsepower and torque requirements
e) Boost pressure requirements
f) If engine is to be intercooled or chargecooled

 

If you are determined to still go ahead with turbocharging your vehicle, you must first locate a conversion specialist and seek advice from them. Turbo Dynamics do not carry out this type of work, but simply provide advice, turbocharger matching and supply and some ancillary products (such as turbine inlet and outlet flanges; oil pipes, fittings and flanges; high pressure silicon hose lengths and elbows; dump valves…) We can provide drawings of flanges giving dimensions for fabrication of the manifold. Conversions can be very costly (typically between £2500 to £5000), so get a quote from your conversion specialist before considering the project further.

Back To Top

 

FSBISO 9001

 

Stockists of 465997-0004 466541-0001 466541-0004 466543-0001 466795-0004 471104-0001 471171-0003 471171-0009 472560-0001 472560-0002 472560-0003 472560-0004 472560-0005 472560-0006 472560-0015 49178-01450 49178-01450 49178-01470 49178-01500 49178-01510 49178-01520 49178-01550 49178-01550 49178-01560 49178-01560 49178-01570 49178-01580 49378-01510 49378-01520 49378-01570 49378-01590 700382-0001 700382-0002 700382-0003 700382-0004 700382-0005 700382-0006 700382-0007 700382-0008 700382-0009 700382-0010 700382-0011 700382-0012 700382-0013 700382-0014 700382-0015 700382-0016 700382-0017 700382-0018 700382-0019 700382-0020 700382-0021 700382-0022 700382-0023 700382-0024 705330-0001 705330-0002 705867-0001 705867-0002 705867-0003 707160-0005 707160-0007 707160-0009 707160-0010 710133-0005 714568-0001 714568-0002 714568-0003 714569-0001 714569-0002 714569-0003 731376-0011 731376-0012 739548-0001 739548-0005 739548-0010 739619-0004 739619-5004S 742581-0001 743347-0001 743347-0002 751451-0001 751470-0001 751470-0002 751470-0003 751470-0004 751473-0006 751473-0013 755270-0001 755270-0002 755270-0003 755542-0001 766431-0001 766431-0002 TD04L TD05H-16G VF22 VF23 VF24 VF28 VF29 VF30 VF34 VF35 VF36 VF37